Hanwha HM510 SMT Assembly Line

Hanwha HM510 SMT Assembly Line

Hanwha HM510 SMT Assembly Line

Hanwha HM510 SMT Assembly Line, Usage: PCB production, Full Automatic Assembly line, Speed: 60000CPH, it's with Automatic PCB Loader, Automatic SMT stencil Printer, Koh Young KY 8080 3D SPI, Automatic Pick and place machine HM510, and Heller SMT reflow oven, Koh Young Zenith Alpha 3D AOI, PCB unloader.

1. PCB loader

 

Micro computer controlled component ensures machine’s stable and reliable running.
Optional Fuji buttons interface or touch panel interface, convenient man-machine interaction.
Multiple sound and light alarming functions
Use standard magazines, good compatibility, load with 3 magazines at one time.
Lifting distance adjustable according to PCB, 4 kinds of distance(10mm, 20mm, 30mm and 40mm)
Loader configured with inner push board component, save the cost of buying PCB moving machine independently.

Automatic counting function make it easy of production statistic
Optional SMEMA port for communication between machines.

2. DEK NeoHorizon SMT Stencil Printer

 

With its modular design, the latest generation of our powerful screen printers is customizable for any customer-specific or application-specific requirements. Clamping systems, conveyors, tooling, paste management, verification – the DEK NeoHorizon can be equipped and/or retrofitted with many powerful and precision-enhancing options. All this flexibility can be controlled easily and comfortably with the leading printer software: DEK Instinctiv™ V9.
Two basic printer configurations are available: The DEK NeoHorizon 03 iX with the DEK HawkEye 750 camera system, semi-automatic stencil load and the IUSC understencil cleaning system features a core cycle time of 8.0 seconds and a machine accuracy of ±20 µm @ 2 Cmk for use in high-mix environments. The DEK NeoHorizon 01 iX with its core cycle time of 6,5 seconds and enhanced machine accuracy of ±15 µm @ 2 Cmk was designed for applications with particularly high demands on quality and throughput, for example for 0201 (metric) components. This configuration is equipped with the high-resolution DEK HawkEye 1700 camera, a fully automatic stencil alignment system, and the high-end DEK Cyclone understencil cleaning system.

3. Koh Young KY8080 3D SPI

 

The KY-8030 is an in-line, fully automated SPI system that uses patented Koh Young shadow-free inspection technology and software to deliver 100% 3D inspection of solder paste.
• True patented 3D volume measurement
• No false calls – no escapes – no shadow problems
• Highest accuracy and repeatability
• No PCB color sensitivity
• Solder paste printing optimization - at its best
• Lower initial investment
• Low cost of ownership, fast ROI
• Shortest programming time
• Accurate, powerful SPC tool package

4. Hanwha HM510 Pick and Place Machine

High Speed: 60,000 CPH
Placement Accuracy:±40 μm @ Cpk ≥ 1.0 (Chip) / ±30 μm @ Cpk ≥ 1.0 (IC)
Component Range:0402 ~ 55 mm
Spindles: 6 spindles x 2 Gantry

Flexible PCB Assembly System

The possibility of using a single or double conveyor depending on the user’s working conditions, as well as mixed production of various models due to the use of two conveyors.

Solution for non-standard shaped components:

Bottom Light

Accurate detection of non-uniformly reflective and translucent components (variation of reflection).

NPE function

New component registration system based on Drag & Drop technology, allowing you to register component information through automatic recognition with a simple mouse click. Recognition accuracy is improved by using the noise removal function on the component image.

High level of reliability:

Control of poor-quality installation of components (PBI - post-installation inspection)

Checks the placement status of components in the Shield-Can system to prevent improper installation of components.

5. Heller 1936 MK7 SMT Reflow Oven

 

This new oven has been designed to meet Semi S2/S8 safety standards (including toxic gases).

Formic Acid has been shown to be an effective reducing agent in fluxless solder reflow

Excellent results demonstrated for wafer bumping application in horizontal reflow oven

Fluxless reflow utilizes gas phase Formic Acid (HCOOH) to replace standard fluxing agents

Eliminates the need for pre-reflow fluxing and post-reflow flux cleanup steps

No post-reflow flux clean facilitates inline application of epoxy and inline epoxy curing solution

Feasibility has been demonstrated with production grade oven

Extensive engineering efforts in safe, precision delivery of formic acid and abatement

6. Koh Young ZENITH Alpha 3D AOI

 

Advanced Hardware FeaturesThe World's Best-selling & First Full 3D Automated Optical Inspection Eliminates all the sources of defects using full 3D measuring inspection equipment skills- Removes shadow problems utilizing 8-way projection- Realizes perfect 3D solder joint inspection- Provides accurate inspection data with real-time PCB warp compensation· Full 3D data-based process optimization solution: Realization of industry 4.0 smart factory- Process information DB and real-time remote monitoring- Inspection program management automation & efficiency· Optimized specification model for a variety of production environment High-precision weld seam measurement algorithm provided by KOH YOUNG technology for artificial intelligence

7. SMT PCB NG/OK Unloader 

 

1.PLC+Touch screen control , easy to operate.

2.Design with firm structure.

3.The upper and lower air clamps ensure the location of the material box accurately.

4.Special gas path design ensures that the PCB panel is not pushed.

5.Automatic detection of fault code display function.

6.With SMEMA signal.

Keywords:

Hanwha SM481 PLUS Pick and Place Machine, Hanwha SM482 PLUS Pick and Place Machine, Hanwha SM471 PLUS Pick and Place Machine, Hanwha Decan S2 Pick and Place Machine, JUKI RS-1R Pick and Place Machine, DEK NeoHorizon 03ix SMT Stencil Printer, JUKI RS-1R SMT Assembly Line, Hanwha SM481 Plus SMT Assembly Line, Hanwha Decan S2 Assembly Line.

We provide Panasonic SMT assembly line solutions, including Hanwha Assembly Line Equipments ,  SMT Assembly Line Equipment,  HanWha Pick and Place Machine Machine,  JUKI Pick and Place machine,  DEK SMT Stencil Printer,  Heller SMT Reflow Oven,  ERSA SMT Reflow Oven,  Kou Young 3D AOI SPI,  SMT Assembly Line,  any kind SMT equipments you may need, please contact us for more information: Tommy wechat whatsapp: +8613691605420, Email: tommy@qersa.com
1) This is the first time I use this kind of machine, is it easy to operate?
There is English manual or guide video that show you how to use machine.
If you still have any question, please contact us by e-mail/ skype/ phone/ wechat and other online service.
2) If machine have any problem after I receive it, how can I do ?
Free parts send to you in machine warranty period.
If the part is less than 0.5KG, we pay the postage.
If it exceeds 0.5KG, you need to pay the postage.
3) MOQ ?
1 set machine, mixed order is also welcomed.
4) How can I buy this machine from you? ( Very easy and flexible !)
A. Consult us about this product on line or by e-mail.
B. Negotiate and confirm the final price , shipping , payment methods and other terms.
C. Send you the proforma invoice and confirm your order.
D. Make the payment according to the method put on proforma invoice.
E. We prepare for your order in terms of the proforma invoice after confirming your full payment And 100% quality check before shipping.
F.Send your order by air or by sea.
5)Why choose us ?
A. We have customer world wide, you can check our credit service with them !
B. Free Online installation, traning, programming and technical support !
C. One stop full SMT Assembly Line Equipments Solutions !