JUKI JM-20 Hybrid Placement Machine

JUKI JM-20 Hybrid Placement Machine

JUKI JM-20 Hybrid Placement Machine

Despite the popularity of SMD installations, TNT components (such as lead capacitors, connectors, resistors, diodes) remain in almost every direction of electronics in many directions. In many companies, these components are installed after manually installing printed circuit boards. This requires high-quality installers. However, the quality of the products received is often low and unstable and cannot be 100% tested, resulting in higher yields and production costs. JUKI offers a unique solution-Universal Automatic Machine Installer JM-20, which provides accurate mounting of various types of components through surface and hole mounting technology, combined with the quality and reliability of standard JUKI installers.
JM-20 expands its production capacity by installing various components: SMD components from 0402 to 50 × 50 mm; TNT components have a maximum size of 50 × 50 mm, a height of 55 mm, and a weight of up to 200 grams. The maximum pressure reaches 50N. In addition to standard vacuum nozzles for mounting components, the machine can also be equipped with special nozzles to mechanically grasp non-standard-shaped sized parts or components. The key role of the JM-20 platform concept is various types of feeders: axial and radial feeders, feeders for placers, feeders for tape and pencil boxes. The JM-20 comes standard with a laser centering system and can be equipped with an optional camera. Both methods have their advantages and opportunities.
Lasers accurately identify most components with various forms of housings and terminals. To avoid deviations when mounted on a circuit board, the same component is measured up to two times, not only the body but also the terminals, depending on its shape. This is most important for hopper feeders, because using this type of feeder does not always allow clear positioning of the rotation angle.
The laser measures the pins on the horizontal plane and allows you to determine their exact location. In addition, it identifies bent terminals or pins that are not at right angles to the component housing, and the machine will accurately fix its pins in the holes after making the necessary adjustments. If in this case a conventional / traditional camera "looks" at the component from below, then in a given case, accurate measurement of the lead edge will not be possible: the pin distribution will be determined incorrectly, and such a component will not Will be accurately installed in the hole.
If the component cannot “seat” in the hole due to inaccurate terminal width and hole diameter tolerances, the installation process will stop when the allowable limit of the set force is exceeded. This is the second guarantee that the component is not damaged. The new video recognition system compares multiple images output by components made at different heights. With the selected combination of images, distortion and light reflections are eliminated, resulting in more accurate measurements and therefore-accurate alignment.
Therefore, JM-20 automatic machine is an effective universal tool for achieving reliable automated process pin mounting, surface mounting and mounting of non-standard components with complex shapes.

Higher quality and labor savings by automating manual insertion.
Advanced model for larger/heavier components and larger boards

Laser sensor for lead detection

Wide variety of feeder types
( Feeders can be customized for specific components )
Lead 90 degree bend function
Lead Correction Unit

Multi Task Platform JM-20
			L-size board	XL-size board
Board Size	Single Clamp		410×360mm	410×560mm
	Double Clamp		800×360mm	800×560mm
PCB Weight			max.4kg
Component Height	28mm		○
	55mm		○
Component Size	Laser recognition		0603～50mm
	Vision recognition*1	54mm view camera	3mm～50mm
		27mm view camera	1005～24mm
Insertion Speed	Vacuum (JUKI Condition）*2		0.8 sec/parts*3*4
Placement Speed(SMT)	Chip (Optimal）		15,500 CPH*3*4
	IC		4,200CPH*3*4
Placement Accuracy(SMT)	Laser recognition		±0.05mm（3σ）
	Vision recognition*1		±0.04mm

*1 Optional specification.
*2 Under JUKI condition
(Component type: aluminum electrolytic capacitor (φ8㎜), Supply device: MRF-S x 2; Two points simultaneous pick x 3 times/cycle (6 nozzles), Axis speed: Default value for component type "Insertion component" "INS electrolytic capacitor (JM-20 only)".
*3 Excludes time for PWB conveyance and mark recognition.
*4 For component height 28mm.

Keywords:

Hanwha SM481 PLUS Pick and Place Machine, Hanwha SM482 PLUS Pick and Place Machine, Hanwha SM471 PLUS Pick and Place Machine, Hanwha Decan S2 Pick and Place Machine, JUKI RS-1R Pick and Place Machine, DEK NeoHorizon 03ix SMT Stencil Printer, JUKI RS-1R SMT Assembly Line, Hanwha SM481 Plus SMT Assembly Line.

We provide Panasonic SMT assembly line solutions, including Hanwha Assembly Line Equipments ,  SMT Assembly Line Equipment,  HanWha Pick and Place Machine Machine,  JUKI Pick and Place machine,  DEK SMT Stencil Printer,  Heller SMT Reflow Oven,  ERSA SMT Reflow Oven,  Kou Young 3D AOI SPI,  SMT Assembly Line,  any kind SMT equipments you may need, please contact us for more information: Tommy wechat whatsapp: +8613691605420, Email: tommy@qersa.com
1) This is the first time I use this kind of machine, is it easy to operate?
There is English manual or guide video that show you how to use machine.
If you still have any question, please contact us by e-mail/ skype/ phone/ wechat and other online service.
2) If machine have any problem after I receive it, how can I do ?
Free parts send to you in machine warranty period.
If the part is less than 0.5KG, we pay the postage.
If it exceeds 0.5KG, you need to pay the postage.
3) MOQ ?
1 set machine, mixed order is also welcomed.
4) How can I buy this machine from you? ( Very easy and flexible !)
A. Consult us about this product on line or by e-mail.
B. Negotiate and confirm the final price , shipping , payment methods and other terms.
C. Send you the proforma invoice and confirm your order.
D. Make the payment according to the method put on proforma invoice.
E. We prepare for your order in terms of the proforma invoice after confirming your full payment And 100% quality check before shipping.
F.Send your order by air or by sea.
5)Why choose us ?
A. We have customer world wide, you can check our credit service with them !
B. Free Online installation, traning, programming and technical support !
C. One stop full SMT Assembly Line Equipments Solutions !