KOH YOUNG Zenith UHS 3D AOI

Camera: 12M 15um
Max PCB: 490 x 510 mm
Weight: 600kg
Dimension: 820x1265x1627 mm

KOH YOUNG Zenith UHS 3D AOI

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KOH YOUNG Zenith UHS 3D AOI

A model with 8 projections and an 8MPx camera. This model is very resistant to the shades of high components thanks to the number of projections and reaches high accuracy and repeatability of the 3D measurement. The use of the 8MPx camera makes the model even faster than the Zenith model. Using the 3D measurement on 100% of components ranks the model, as well as other Koh Young models, to the fastests 3D AOI in the world.

Faster than ever, the Zenith UHS measures components at high volume production rates for a wide range of defects without compromising inspection accuracy and repeatability.

Incomparable True 3D Inspection Performance

Advanced Tall Component Inspection

AI-Powered Auto Programming (KAP)

KSMART Solutions: True 3D Measurement-based Process Control System

Zero-defect through AI-Powered Koh Young Process Optimizer (KPO) Mounter

Main features and benefits of the device

in-line / off-line configuration

resolution 10, 15 or 20um

8 moire projections

8MPx highspeed camera

continuous measurements of height until 5mm to 10mm with no impact on the resolution or accuracy

connectivity within K-Smart system with others KY machine’s (SPI/AOI)

available in M, L, XL, 2XL sizes and Dual Lane version (except 2XL)

maximum dimension of PCB of each machine versions start from 330x330mm (M) up to 1500x690mm (2XL)

Specification 

Requirements

Solutions

Solution to Shadow Problem

 

3D Shadow Free Moiré Technology & 8-Way Projection

Specular Problem Solution

Shadowed Area Between Tall Components

Small (01005 in) Component Inspection

Multi-Frequency Moiré Technology

Wide Measurement Range & Accuracy

(Measurement Range Problem)

Real-time PCB Warp Compensation

Warp Compensation (Pad Referencing + Multi-Frequency Moiré Technology)

Dark Component & White Body Component Location

 

 

True 3D Measurement

Component Body, Lead Coplanarity Inspection

Solder Joint Profile Inspection

3D Polarity Inspection

Component Crack Inspection

 

Inspection Items

Inspection Task

Missing, Offset, Rotation, 3D Polarity, Upside Down, OCV/VCR, Coplanarity, Solder Fillet, Lifted Lead, Billboarding, Tombstone, Bridging, Dimension

 

 

 

 

Zenith UHS

Inspection

Performance

Camera

FOV Size

Full 3D Inspection Speed

Max.

Measurement Height

Height Accuracy

(KY Calibration Target)

Illumination

8M 7um

20 x 20 mm

5.9 cm2/sec (0.66 sec/FOV)

2 mm

 

 

 

±3%

 

 

IR-RGB LED   (Dome-Styled Illumination)

8M 10um

28 x 28 mm

11.5 cm2/sec (0.68 sec/FOV)

5 mm

8M 15um

42 x 43 mm

25.6 cm2/sec (0.69 sec/FOV)

10 mm

8M 20um

56 x 56 mm

44.2 cm2/sec (0.71 sec/FOV)

10 mm

12M 10um

41 x 31 mm

17.4 cm2/sec (0.73 sec/FOV)

5 mm

12M 15um

61 x 46 mm

36.9 cm2/sec (0.76 sec/FOV)


PCB

Handling

Conveyer Width Adjustment

Automatic

Conveyer Fix Type

Front / Rear Fixed (Factory Setting)

 

 

 

Software

Supported Input Format

GERBER Data (274X, 274D),ODB++, Placement File, Mounter JOB File, Allegro, Zuken, Mentor (Optional)

Programing Software

ePM-AOI, AOI GUI

Statistical Process Control Tool

SPC Plus, Review Station

User-Friendly Operator

Library, KYCAL (Auto Camera Calibration, Auto Illumination Calibration, Auto Height Calibration)

Operating System

WINDOWS 10 IOT ENTERPRISE LTSC 2019

 

Add-On   Solutions

- 1D & 2D Handy Barcode Reader

- 1D & 2D Inline Barcode Reader

- Standard Calibration Target

- Offline SPC Pro Station

- Offline Programming Station

- Review Station

- Foreign Material Inspection

- KSMART Solutions

(Monitoring & Analysis, Remote Access, Offline

Programming Optimizer, Link Data Analysis, Notification)

- 25mm Height Inspection (9-Way Projection)

(The above specifications are subject to change without notice.)


M

L

XL


Single Lane

Dual Lane

Single Lane

Dual Lane

Single Lane

Dual Lane

 

Max. PCB Size

(X xY)

 

310 x 330 mm (12.2 x 13.0 in)

Single Mode º

 

490 x 510 mm (19.2 x 20.1 in)

Single Mode º

 

830 x 690 mm (32.7 x 27.2 in)

Single Mode

310 x 580 mm (12.2 x 22.8 in)

490 x 580 mm (19.2 x 22.8 in)

830 x 580 mm (32.7 x 22.8 in)

Dual Mode

Dual Mode

Dual Mode

310 x 325.5 mm (12.2 x 12.8 in)

490 x 320 mm (19.2 x 12.6 in)

830 x 320 mm (32.7 x 12.6 in)

Min. PCB Size

50 x 50 mm (1.9 x 1.9 in)

70 x 70 mm (2.7x2.7 in)

PCB Thickness

0.4 ~ 4 mm (0.01 ~ 0.15 in)

0.4 ~ 5 mm (0.01 ~ 0.19 in)

0.6 ~ 8 mm (0.02 ~ 0.31 in)

Max. PCB Weight

Standard : 2kg (4.4 lbs), Heavy weight option : 5kg (11.0 lbs)

10kg (22.0 lbs)

Machine Weight

550kg

(1212.5 lbs)

600kg

(1322.7 lbs)

600kg

(1322.7 lbs)

700kg

(1543.2 lbs)

850kg

(1873.9 lbs)

900kg

(1984.1 lbs)

Bottom   Clearance

50mm (1.9 in)

Supplies

220 VAC ± 10%, 1 Phase, 50/60Hz, 5Kgf/cm2  (0.45MPa)

W

820 mm (32.2 in)

1000 mm (39.3 in)

1350 mm (53.1 in)

D

1265 mm (49.8 in)

1445 mm (56.8 in)

1265 mm (49.8 in)

1445 mm (56.8 in)

1445 mm (56.8 in)

H

1627 mm (64.0 in)

 Please contact us for more information about PCB Sizes. (The above specifications are subject to change without notice. )

 Keywords:

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1) This is the first time I use this kind of machine, is it easy to operate?
There is English manual or guide video that show you how to use machine.
If you still have any question, please contact us by e-mail/ skype/ phone/ wechat and other online service.
2) If machine have any problem after I receive it, how can I do ?
Free parts send to you in machine warranty period.
If the part is less than 0.5KG, we pay the postage.
If it exceeds 0.5KG, you need to pay the postage.
3) MOQ ?
1 set machine, mixed order is also welcomed.
4) How can I buy this machine from you? ( Very easy and flexible !)
A. Consult us about this product on line or by e-mail.
B. Negotiate and confirm the final price , shipping , payment methods and other terms.
C. Send you the proforma invoice and confirm your order.
D. Make the payment according to the method put on proforma invoice.
E. We prepare for your order in terms of the proforma invoice after confirming your full payment And 100% quality check before shipping.
F.Send your order by air or by sea.
5)Why choose us ?
A. We have customer world wide, you can check our credit service with them !
B. Free Online installation, traning, programming and technical support !
C. One stop full SMT Assembly Line Equipments Solutions !

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Contact:Tommy

Phone:+8613691605420

E-mail:tommy@qersa.com

Address:94# Guangtian Road Yanluo Baoan District Shenzhen